Wire Diameter 0.4-3.0mm CNC Spring Coiling Machine Manufacturer for Carbon Steel Wire Bending Machine

• Customization: Available
• After-sales Service: Avaliable
• Control Type: CNC
• Axis Count: 6 Axis
• Warranty: 2 Years
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 6 Axes
• Wire Size Range: 1.2-4.5mm
• Pitch Servo Motor: 1.2kw
• Speed: Max 150 PCS/Min
• Wire Feed Servo Motor: 7.0kw
• Voltage: 380/415/440/600V
• Cutter Servo Motor: 2.7kw
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the state-of-the-art CNC Multiple Axis Wire Spring Forming Machine, a pinnacle of metal wire forming technology, specifically tailored for automotive and industrial sectors. This exceptional machine effortlessly crafts high-caliber and resilient springs, making it perfect for manufacturing spring mattresses, spring coils, pocket springs, and much more. Its cutting-edge technology and precision engineering ensure each spring is not only comfortable and supportive but also stands the test of time. Whether your needs are for opulent springs destined for premium products or cost-efficient springs for mass production efforts, this machine will exceed your expectations. Elevate your production process with this versatile CNC wire forming machine, and witness a remarkable transformation in quality and operational efficiency.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. Experience the 2-axis Camless CNC Versatile Spring Rotating Forming Machine, meticulously crafted with a superior Taiwan computer system and the renowned Japan Yaskawa servo motor. Ingeniously designed without a rocker arm and camless, this machine boasts a slide base independently controlled by eight servo motors, including the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis, ensuring unparalleled precision and versatility.

2. This machine is ingeniously composed of a crank connecting link system, a sophisticated feeding and rotating system, a refined coiling straightening system, and an advanced quill system. It can be equipped with hydraulic pressure scissors, offering low noise and zero damage to the mandrel and machine. Perfectly suited for crafting various types of tension springs, torsion springs, compression springs, scroll springs, tower springs, flat wire springs, and other complex springs. This significantly broadens the range of spring production, delivering precision, stability, and effortless operation.

3. The innovative crank connecting link system features eight knife rests, each independently driven by eight Yaskawa servo motors through a VRB reducer, ensuring no mutual interference, making spring forming seamless and intuitive. The CNC program synchronously controls the feeding and wire rotation system, achieving remarkable feeding accuracy within 0.1mm during wire rotation.

4. Advanced Feeding System
The feeding system is skillfully integrated into the machine's rotation system, featuring 3 pairs of feeding rollers, with 2 rollers per pair. Different wire sizes necessitate different feeding rollers. The computer meticulously controls the feeding system, with a moving unit of 0.01mm and a maximum moving length of 99999.99 units, ensuring precision and adaptability.

Technical Parameters:	CNC-8630
Axles number	6 axles	Cutter servo power (1)	1.2KW
Wire diameter	1.0-3.Omm	Cutter servo power (2)
Max outside diameter	50mm	Wire feed servo power	4.5KW
Max production rate	230 pcs/min	Pitch axis servo power	0.4KW
FeedCylinder probe	2 sets	Power supply	Three phase 380v
Outside diameter servo power (1)	0.75KW	Machine weight	800Kg
Outside diameter servo power (2)	0.75KW	Machine sizes	1500x1000x1800mm

 

CNC-8660
Wire diameter of coiled material	Φ2.O-Φ6.Omm	Outside diameter servo motor	1 5KW
Max outer diameter of coiled spring	Max Φ120mm	Cutter servo motor	2.7KW
Speed	Max 150 pcs/min	Cutter servo motor	2 7KW
Wire Feed instruction value	0.01-9999.99	Pitch servo motor	1.2KW
Other instruction value	± 0.1° - ± 359.9°	Power supply	380V+ 10%V50HZ
Wire feed servo motor	7.0KW	Size	2100x1250x2100mm
Outside diameter servo motor	1.5KW	Weight	3000KG

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.