Customizable 2D/3D Wire Bending Machine for Carbon Steel Stainless Steel

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the CNC Multiple Axis Wire Spring Forming Machine, an exceptional state-of-the-art metal wire forming powerhouse meticulously crafted for both automotive and industrial sectors. This extraordinary machine redefines effortless craftsmanship by creating springs of unparalleled quality and resilience. Perfectly suited for crafting spring mattresses, resilient coils, pocket springs, and so much more, it embodies advanced technology fused with precision engineering. Each spring emerges as a masterpiece of comfort, support, and lasting durability. Whether your pursuit is luxury springs for elite products or cost-effective springs for large-scale production, this machine is your ultimate ally. Elevate your production process with this versatile CNC wire forming machine and witness a remarkable transformation in both quality and efficiency.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 2-axis Camless CNC Versatile Spring Rotating Forming Machine is a marvel of engineering, crafted with precision from a Taiwan computer system and equipped with a specialized Japan Yaskawa servo motor. This innovative design eliminates the need for a rocker arm and cam, offering unparalleled flexibility. Driven by eight servo motors, the slide base operates with incredible independence, including the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis, providing an unprecedented level of control.

2. Engineered with a sophisticated crank connecting link system, this machine integrates seamlessly with the feeding and rotating system, coiling straightening system, and quill system. It is enhanced with hydraulic pressure scissors for seamless and noiseless operations, ensuring zero damage to mandrels and machines. Versatile and precise, it excels in crafting a diverse array of springs including tension, torsion, compression, scroll, tower, and flat wire springs. Its expanded spring-making capabilities offer precision, stability, and ease of operation, maximizing your manufacturing range.

3. The cutting-edge crank connecting link system features eight knife rests, each independently driven by Yaskawa servo motors through a VRB reducer, ensuring no mutual interference. This innovative setup facilitates effortless and accurate spring formation. The CNC program synchronizes the feeding and wire rotation systems, achieving an extraordinary feeding accuracy within 0.1mm during wire rotation, revolutionizing the precision of spring manufacturing.

4. Feeding System
The cutting-edge feeding system is seamlessly integrated into the machine's rotation system, featuring three pairs of feeding rollers, with two rollers forming each pair. Tailored feeding rollers cater to different wire sizes, and the computer precisely controls the feeding system with a movement unit of 0.01mm, offering a maximum moving length of 99999.99 units, redefining precision in wire feeding.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.