6 Axis Wire Diameter 1.0-3.0mm CNC Spring Coiling Machine Manufacturer, Compression Spring Making Machine

• Customization: Available
• After-sales Service: Avaliable
• Control Type: CNC
• Axis Count: 6 Axis
• Warranty: 2 Years
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 6 Axes
• Wire Size Range: 1.2-4.5mm
• Pitch Servo Motor: 1.2kw
• Speed: Max 150 PCS/Min
• Wire Feed Servo Motor: 7.0kw
• Voltage: 380/415/440/600V
• Cutter Servo Motor: 2.7kw
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Behold the CNC Multiple Axis Wire Spring Forming Machine, a pinnacle of innovation in metal wire forming, tailored for both automotive and industrial applications. This extraordinary machine is meticulously engineered to craft superior quality, long-lasting springs with ease. Its prowess extends to crafting an array of springs including those used in spring mattresses, coils, and pocket springs. Embrace its cutting-edge technology and precision construction that guarantees springs to be consistently comfortable, robust, and durable. Whether your needs range from crafting opulent springs for luxury products or economical springs for large-scale production, this machine delivers unparalleled results. Elevate your production capabilities with this adaptable CNC wire forming machine and witness a transformation in quality and productivity.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 2-axis Camless CNC Versatile Spring Rotating Forming Machine stands out with its Taiwan-crafted computer system and Japan's Yaskawa servo motor. Uniquely designed without a rocker arm and camless, its slide base enjoys the independent control of eight servo motors, covering the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis for maximum precision.

2. Crafted with a crank connecting link system, this machine integrates a feeding and rotating system, coiling straightening system, and a quill system. Capable of incorporating a hydraulic pressure scissors device, it boasts low noise levels and ensures zero damage to both mandrel and machine. Perfectly suited for manufacturing a wide variety of complex springs such as tension, torsion, compression, scroll, tower, and flat wire springs, this machine significantly broadens the spectrum of spring production, offering precision, stability, and ease of operation.

3. The ingenious crank connecting link system features eight knife rests, each driven independently by eight Yaskawa servo motors via a VRB reducer, ensuring seamless and efficient spring forming. Through a meticulous CNC program, the feeding and wire rotation systems are synchronized, achieving a remarkable feeding precision of up to 0.1mm during wire rotation.

4. Feeding System
The feeding system is a masterpiece of engineering within the machine's rotation system, featuring three pairs of feeding rollers, with each pair comprising two rollers. To accommodate different wire sizes, various feeding rollers are utilized. The entire feeding mechanism is computer-controlled, allowing movements as minute as 0.01mm, with a maximum moving length of 99999.99 units, ensuring optimal precision and adaptability.

Technical Parameters:	CNC-8630
Axles number	6 axles	Cutter servo power (1)	1.2KW
Wire diameter	1.0-3.Omm	Cutter servo power (2)
Max outside diameter	50mm	Wire feed servo power	4.5KW
Max production rate	230 pcs/min	Pitch axis servo power	0.4KW
FeedCylinder probe	2 sets	Power supply	Three phase 380v
Outside diameter servo power (1)	0.75KW	Machine weight	800Kg
Outside diameter servo power (2)	0.75KW	Machine sizes	1500x1000x1800mm

 

CNC-8660
Wire diameter of coiled material	Φ2.O-Φ6.Omm	Outside diameter servo motor	1 5KW
Max outer diameter of coiled spring	Max Φ120mm	Cutter servo motor	2.7KW
Speed	Max 150 pcs/min	Cutter servo motor	2 7KW
Wire Feed instruction value	0.01-9999.99	Pitch servo motor	1.2KW
Other instruction value	± 0.1° - ± 359.9°	Power supply	380V+ 10%V50HZ
Wire feed servo motor	7.0KW	Size	2100x1250x2100mm
Outside diameter servo motor	1.5KW	Weight	3000KG

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.