High Precision 12-Axis Wire Forming Machine for Metal Steel Wire Spring

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Step into the future of metal wire forming with the exceptional CNC Multiple Axis Wire Spring Forming Machine. Engineered for excellence in both automotive and industrial spheres, this top-tier machine seamlessly sculpts metal wire into immaculate, robust springs. Perfect your production line with superior spring mattresses, intricate spring coils, and precision pocket springs. Harnessing cutting-edge technology and masterful precision engineering, this wire bending forming machine guarantees springs that are not only comfortable and supportive but also built to endure. Whether crafting opulent springs for luxury goods or producing cost-effective springs for high-volume demands, this machine meets every need with grace and efficiency. Transform your production capabilities with this adaptable CNC wire forming marvel and witness a revolution in quality and operational excellence.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. Discover the innovation of the 2-axis Camless CNC Versatile Spring Rotating Forming Machine, a marvel of modern engineering. Featuring an advanced Taiwan computer system paired with Japan's esteemed Yaskawa servo motor, this machine boasts a unique design free from rocker arms and cams. With eight servo motors commanding the slide base, each component-Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis-operates in harmonious precision, ensuring unparalleled performance.

2. This state-of-the-art machine is constructed with a robust crank connecting link system, an efficient feeding and rotating system, and an advanced coiling straightening and quill system. Enhanced with hydraulic pressure scissors, it operates with minimal noise, ensuring zero damage to the mandrel and machine. It is adept at crafting a wide array of springs including tension, torsion, compression, scroll, tower, and flat wire springs, even those of high complexity. Expand your spring production capabilities with precision and stability, all while enjoying ease of operation.

3. The sophisticated crank connecting link system comprises eight knife rests, each independently driven by separate Yaskawa servo motors through VRB reducers. This separation ensures no interference between components, making spring formation intuitive and straightforward. The feeding and wire rotation systems are synchronized flawlessly through CNC programming, achieving remarkable feeding accuracy within an astonishing 0.1mm during wire rotation.

4. Feeding System
The feeding system is strategically integrated into the machine's rotation system. Equipped with three pairs of feeding rollers-each pair accommodating different wire sizes-this system is expertly controlled by computer. With a movement precision of 0.01mm and a maximum traveling length of 99,999.99 units, it provides exceptional control and adaptability for diverse production requirements.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.