High-Performance Spring Wire Forming Machine with 12 Axes for Carbon Steel

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the state-of-the-art CNC Multiple Axis Wire Spring Forming Machine, a pinnacle of metal wire forming technology, crafted for excellence in automotive and industrial sectors. This high-performance machine is engineered to effortlessly produce superior quality, durable springs, perfectly suited for creating spring mattresses, spring coils, pocket springs, and beyond. With cutting-edge technology and precision engineering, this exceptional wire bending forming machine guarantees springs that are not only comfortable but also supportive and enduring. Whether your needs are for luxury springs that speak to premium quality or economical springs for large-scale production, this machine comprehensively caters to all requirements. Elevate your production capabilities with this versatile CNC wire forming machine and witness a transformative impact on your product quality and operational efficiency.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. Discover the efficiency of the 2-axis Camless CNC Versatile Spring Rotating Forming Machine. Featuring a robust Taiwan computer system paired with the precision of Japan's Yaskawa servo motor, this machine is ingeniously designed without a rocker arm and operates camlessly. Control is achieved via the slide base, individually managed by eight servo motors, offering unrivaled precision. Key components include the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis.

2. The machine integrates a sophisticated crank connecting link system, along with a feeding and rotating system, coiling straightening system, and quill system. For added versatility, a hydraulic pressure scissors device can be installed, ensuring low noise and zero damage to the mandrel and machine. This setup is perfect for crafting various springs like tension, torsion, compression, scroll, tower, flat wire, and other complex forms. By significantly broadening the range of spring-making possibilities, it promises precision, stability, and ease of operation.

3. The crank connecting link system boasts eight knife rests, each independently powered by a Yaskawa servo motor via a VRB reducer, ensuring seamless operation without mutual interference. The system's efficiency is further enhanced by synchronizing the feeding and wire rotation processes through an advanced CNC program, achieving a feeding accuracy that reaches a remarkable 0.1mm during wire rotation.

4. Feeding System
Our feeding system is ingeniously incorporated into the machine's rotation system. It features three pairs of feeding rollers, with two rollers per pair, tailored to handle diverse wire sizes. Controlled by a sophisticated computer, the feeding system boasts a precision moving unit of 0.01mm, with a maximum moving length capability of 99,999.99 units, ensuring precise and versatile performance.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.