Robust Wire Forming Machine with 12 Axes for Automotives Use

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the remarkable CNC Multiple Axis Wire Spring Forming Machine, a pinnacle of engineering excellence in metal wire forming, tailored for both automotive and industrial applications. This state-of-the-art machine excels in the effortless fabrication of high-quality, robust springs, making it an indispensable asset for the production of spring mattresses, spring coils, pocket springs, and beyond. With cutting-edge technology and precision craftsmanship, this wire bending forming machine guarantees springs that are not only comfortable but also supportive and exceptionally durable. Whether your needs range from luxury springs for high-end products to cost-effective options for high-volume production, this machine is your ultimate solution. Elevate your manufacturing process with this versatile CNC wire forming machine and witness a profound transformation in both quality and efficiency.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 12-axis Camless CNC Versatile Spring Rotating Forming Machine, boasts a sophisticated design integrated with a Taiwan computer system and Japan's Yaskawa servo motor. Ingeniously crafted without a rocker arm and cam, the slide base is individually orchestrated by eight servo motors. Essential components such as the Feeding Axis, Quill Rotating Axis, Wire Rotating Axis, and Spinner Axis come together seamlessly, offering unparalleled precision.

2. Comprising an intricate crank connecting link system, a feeding and rotating mechanism, coiling straightening system, and a quill system, this machine is equipped to accommodate hydraulic pressure scissors, ensuring negligible noise and zero damage to the mandrel and machine itself. Perfectly suited for crafting a wide variety of springs-tension, torsion, compression, scroll, tower, flat wire, and other complex forms-this machine significantly expands the scope of spring manufacturing. It stands out for its precision, stability, and user-friendly operation.

3. The innovative crank connecting link system encompasses eight knife rests, each driven independently by an individual Yaskawa servo motor through a VRB reducer, ensuring no mutual interference, thereby simplifying spring formation. The CNC program synchronizes the feeding and wire rotation systems, achieving feeding accuracy within an impressive 0.1mm during wire rotation, setting a new standard for precision.

4. Feeding System
The feeding system is masterfully integrated into the machine's rotation system, featuring three pairs of feeding rollers, with two rollers per pair. Tailored feeding rollers are available to accommodate different wire sizes, precisely controlled by a computer system. The system offers a fine moving unit precision of 0.01mm, with a formidable maximum moving length of 99999.99 units, ensuring versatility and adaptability for diverse production needs.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.