Industrial Wire Forming and Bending Machine for Stainless Steel and Mild Steel

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the CNC Multiple Axis Wire Spring Forming Machine, the epitome of excellence in metal wire forming technology, tailored for both automotive and industrial applications. Unleash the power of precision engineering with this state-of-the-art machine, expertly crafted to produce extraordinary high-quality and durable springs. Perfect for manufacturing spring mattresses, spring coils, pocket springs, and more, this machine stands out with its advanced technology and impeccable precision. Each spring is designed to be not only comfortable and supportive but also built to last, satisfying a diverse range of needs from luxury springs for premium products to cost-effective springs for large-scale production. Elevate your manufacturing process with this versatile CNC wire forming machine and witness a remarkable transformation in quality and operational efficiency.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 2-axis Camless CNC Versatile Spring Rotating Forming Machine is a marvel of modern engineering, featuring a robust Taiwan computer system and the renowned Japan Yaskawa servo motor. Specially crafted without a rocker arm and camless design, this machine is a testament to innovation. Its slide base is expertly managed by eight independent servo motors, including the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis, ensuring unparalleled precision and versatility.

2. This machine is ingeniously constructed with a crank connecting link system, feeding and rotating system, coiling straightening system, and quill system. It can accommodate hydraulic pressure scissors, offering low noise operation with zero damage to the mandrel and machine. Ideal for crafting a diverse array of springs, including tension, torsion, compression, scroll, tower, and flat wire springs, it significantly broadens the spring-making capabilities. Precision, stability, and user-friendly operation are at the core of its design.

3. The crank connecting link system boasts eight knife rests, each driven by an independent Yaskawa servo motor through a VRB reducer, allowing for seamless and efficient spring forming without mutual interference. The CNC program ensures synchronous control of the feeding and wire rotation system, achieving feeding accuracy within 0.1mm during wire rotation, making the spring formation process remarkably facile and precise.

4. Feeding System
The feeding system is ingeniously integrated into the machine's rotation system, equipped with three pairs of feeding rollers. Each pair consists of two rollers, tailored for different wire sizes. The system is controlled via computer, with a movement unit of 0.01mm and a maximum moving length of 99999.99 units, ensuring precise and adaptable feeding operations.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.