2D and 3D Wire Forming Machine for Kitchen Product Applications

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Discover the exceptional capabilities of the CNC Multiple Axis Wire Spring Forming Machine, a premium metal wire forming machine meticulously engineered for automotive and industrial applications. This state-of-the-art machine effortlessly crafts high-quality, durable springs, making it the quintessential choice for manufacturing spring mattresses, coils, pocket springs, and beyond. With its cutting-edge technology and precision craftsmanship, this wire bending forming machine guarantees that each spring delivers unparalleled comfort, support, and longevity. Whether your needs demand luxurious springs for high-end products or economical springs for mass production, this machine is tailored to exceed your expectations. Elevate your production capabilities with this adaptable CNC wire forming machine and witness a transformative boost in quality and efficiency.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1.2 Axis Camless CNC Versatile Spring Rotating Forming Machine features an advanced design, incorporating a Taiwan computer system and Japan Yaskawa servo motor. This innovative machine is uniquely crafted with a camless structure and no rocker arm, ensuring flexibility and precision. The slide base is independently controlled by eight servo motors, managing the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis with unparalleled accuracy.

2. Featuring a sophisticated crank connecting link system, this machine is equipped with a feeding and rotating system, coiling straightening system, and quill system. It can seamlessly integrate a hydraulic pressure scissors device, maintaining low noise and zero damage to the mandrel and machine. Ideal for creating a diverse range of springs including tension, torsion, compression, scroll, tower, flat wire, and other complex spring types. This innovation significantly broadens the spring manufacturing scope, offering precision, stability, and user-friendly operation.

3. The crank connecting link system incorporates eight knife rests, each driven independently by eight Yaskawa servo motors through VRB reducers, ensuring seamless operation without mutual interference, thus simplifying spring formation. The CNC program synchronously controls the feeding and wire rotation systems, achieving feeding precision within 0.1mm during wire rotation.

4. Feeding System
The feeding system is an integral component of the machine's rotation system. It features three pairs of feeding rollers, with two rollers forming each pair. Different wire sizes require specific feeding rollers, all governed by the computer-controlled feeding system. The movement precision is refined to 0.01mm, with a maximum movement length of 99999.99 units, ensuring exceptional accuracy.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.