Multi-Functional Wire Bending Machine for 1.2-4.5mm Wire Sizes

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Presenting the CNC Multiple Axis Wire Spring Forming Machine, an elite metal wire forming marvel tailored for automotive and industrial domains. This remarkable piece of machinery is engineered to seamlessly craft superior quality, enduring springs, making it the quintessential choice for the production of spring mattresses, spring coils, pocket springs, and beyond. Embrace the pinnacle of advanced technology and precision in engineering as this wire bending forming machine guarantees springs that exude comfort, support, and longevity. Whether your needs are for opulent springs for high-end products or cost-effective options for large-scale production, this machine is your optimal solution. Elevate your manufacturing process with this versatile CNC wire forming machine and witness an unparalleled transformation in quality and productivity.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. Meet the versatile 1.2 axis Camless CNC Spring Rotating Forming Machine, crafted with precision by integrating a sophisticated Taiwan computer system and Japan's renowned Yaskawa servo motor. Ingeniously designed to operate without a rocker arm and camless, this machine features a slide base uniquely controlled by eight dedicated servo motors, including the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis.

2. This masterpiece comprises an intricate crank connecting link system, complemented by a feeding and rotating mechanism, a coiling straightening system, and a quill system, all crafted to perfection. It can seamlessly incorporate a hydraulic pressure scissors device, ensuring low noise operation while preserving both the mandrel and machine from any damage. Ideal for fabricating an array of springs such as tension, torsion, compression, scroll, tower, and flat wire springs, this machine significantly expands the range of spring-making possibilities. It offers precision, stability, and user-friendly operation.

3. The innovative crank connecting link system is equipped with eight knife rests, each powered independently by eight Yaskawa servo motors through a VRB reducer, ensuring seamless and interference-free spring forming. The feeding and wire rotation systems are synchronously managed through a CNC program, achieving unparalleled feeding accuracy within 0.1mm during wire rotation.

4. Feeding System
The feeding system is meticulously integrated into the machine's rotation system, featuring three pairs of feeding rollers, with two rollers forming one pair. Different wire sizes demand corresponding feeding rollers, and the computer adeptly controls this feeding system. With a movement unit precision of 0.01mm and a maximum moving length of 99999.99 units, this system ensures exactness and reliability.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.