2D/3D Circular Flat Coil Making Machine New Energy Copper Bar Aluminum Bar Forming Machine Busbar Bending Machine
| Customization: | Available |
|---|---|
| After-sales Service: | Avaliable |
| Control Type: | CNC |
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Basic Info.
- Axis Count
- 6 Axis
- Warranty
- 2 Years
- Suitable for
- Copper, Aluminum, Alloy, Carbon Steel, Stainless S
- Axes Count
- 6 Axes
- Wire Size Range
- 1.2-4.5mm
- Pitch Servo Motor
- 1.2kw
- Speed
- Max 150 PCS/Min
- Wire Feed Servo Motor
- 7.0kw
- Voltage
- 380/415/440/600V
- Cutter Servo Motor
- 2.7kw
- Transport Package
- Standard Export Packing
- Specification
- 2700*2000*1900MM
- Trademark
- OMEX
- Origin
- China
- HS Code
- 84633000
- Production Capacity
- 50 Sets Per Month
Product Description
Introducing the CNC Multiple Axis Wire Spring Forming Machine, a state-of-the-art marvel in metal wire formation, tailored for both automotive and industrial applications. This premium-grade machine is crafted to effortlessly forge high-quality, durable springs, making it an ideal choice for crafting spring mattresses, spring coils, pocket springs, and more. With its cutting-edge technology and precision engineering, the machine guarantees that each spring produced is synonymous with comfort, support, and longevity. Whether your needs are for luxurious springs catering to premium markets or cost-effective solutions for mass production, this machine meets and exceeds expectations. Transform your production line with this adaptable CNC wire forming machine and witness a remarkable enhancement in both quality and efficiency.
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Wire diameter
|
Uncoil
|
Straighten
|
Bending
|
Cutting
|
Model
|
|
0.8-2.5mm
|
✓
|
✓
|
✓
|
✓
|
1025 |
|
1.2-4.5mm
|
✓
|
✓
|
✓
|
✓
|
1045 |
|
2-6 mm
|
✓
|
✓
|
✓
|
✓
|
1026
|
The 1.2 Axis Camless CNC Versatile Spring Rotating Forming Machine boasts an advanced design, incorporating a Taiwan computer system paired with a Japan Yaskawa servo motor. This innovative machine, free from rocker arms and cams, employs eight servo motors that independently control the slide base, feeding axis, quill rotating axis, wire rotating axis, and spinner axis. This configuration ensures unparalleled precision and flexibility in wire forming.
This machine integrates a sophisticated crank connecting link system alongside a feeding and rotating system, coiling straightening system, and quill system. It's capable of accommodating a hydraulic pressure scissors device, ensuring low noise and zero damage to both the mandrel and machine. Ideal for producing a wide range of springs, including tension, torsion, compression, scroll, tower, and flat wire springs, it offers extensive capability for highly complex spring designs. With its precise, stable, and user-friendly operation, it significantly broadens the scope of spring manufacturing.
The crank connecting link system is comprised of eight independently driven knife rests, each powered by a Yaskawa servo motor through a VRB reducer, ensuring seamless and unimpeded spring formation. The CNC program synchronizes the feeding and wire rotation systems, achieving remarkable feeding accuracy within 0.1mm during wire rotation, thus enhancing the ease of spring formation.
Feeding System
The feeding system is ingeniously integrated within the machine's rotation system, featuring three pairs of feeding rollers-each pair comprising two rollers-catered to different wire sizes. The computer-controlled feeding system boasts a movement unit precision of 0.01mm, with a maximum moving length capability of 99999.99 units, ensuring precise and efficient wire feeding.
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Model
|
CNC-1045
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Total output power of servo motor
|
16.3Kw
|
|
Wire diameter
|
Φ1.4-Φ4.5mm
|
Input voltage
|
380V
|
|
Max Wire Feed instruction value
|
10000.00mm
|
Program data storage
|
More than 2000 pcs
|
|
Min Wire Feed instruction value
|
0.01 mm
|
Pneumatic system (pressure)
|
5-6KG/cm
|
|
Max Wire Feed speed
|
100 m/min
|
Pneumatic system (probe)
|
3pcs
|
|
Max Wire Feed length
|
Infinite length
|
Machine sizes
|
2100x1100x2100mm
|
|
Axles number
|
10 axles
|
Machine weight
|
2500KG
|
Varied Material Application
Frequently Asked Questions (FAQ)
1. What materials can be bent using a CNC wire bending machine?
CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.
2. How precise are CNC wire bending machines?
CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.
3. How long does it take to set up a CNC wire bending machine?
The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.
4. Can CNC wire bending machines handle both small and large production runs?
Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.
5. What are the maintenance requirements for a CNC wire bending machine?
Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.
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