Versatile 2D/3D Wire Bending Machine for Stainless Steel and Mild Steel

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the CNC Multiple Axis Wire Spring Forming Machine, a pinnacle of cutting-edge engineering crafted for the automotive and industrial sectors. This exceptional metal wire forming machine effortlessly forges high-quality, robust springs tailored for diverse applications such as spring mattresses, coils, and pocket springs. With its state-of-the-art technology and precision engineering, this machine guarantees each spring is crafted to be supportive, comfortable, and enduring. Whether your needs range from luxurious springs for high-end products or cost-effective springs for large-scale production, this machine is designed to fulfill your requirements seamlessly. Elevate your production capabilities with this versatile CNC wire forming machine and witness unparalleled quality and efficiency in action.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 2-axis Camless CNC Versatile Spring Rotating Forming Machine is a marvel of innovation, featuring a sophisticated design composed of a Taiwan-developed computer system and a top-tier Japan Yaskawa servo motor. This machine stands out with its unique design, having no rocker arm and being entirely camless. The slide base is independently governed by eight servo motors, ensuring precision in the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis for unmatched performance.

2. This machine is an intricate composition of a crank connecting link system, a feeding and rotating system, a coiling straightening system, and a quill system. It is capable of integrating a hydraulic pressure scissors device, ensuring low noise operation and zero damage to the mandrel and machine. This system is ideal for crafting a wide array of springs, including tension, torsion, compression, scroll, tower, flat wire springs, and other complex designs. It dramatically expands the spring-making capabilities, offering precision, stability, and user-friendly operation.

3. The crank connecting link system is engineered with eight knife rests, each driven individually by Yaskawa servo motors through a VRB reducer. This design ensures a seamless, interference-free operation, rendering spring forming both intuitive and efficient. The CNC program synchronizes the feeding and wire rotation systems, achieving an impressive feeding accuracy of up to 0.1mm during wire rotation.

4. Feeding System
The feeding system is ingeniously integrated into the machine's rotation system, equipped with three pairs of feeding rollers-two rollers per pair. Each wire size requires specific feeding rollers, with the computer meticulously controlling the feeding system. The precision of movement is astoundingly fine, at 0.01mm increments, with a maximum movement span of 99999.99 units, exemplifying precision engineering.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.