Advanced 2D and 3D Wire Forming and Bending Machine for Metal Steel Wire

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axes
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month
• Package Size: 220.00cm * 170.00cm * 190.00cm
• Package Gross Weight: 1800.000kg

Product Description

Product Description

Introducing the CNC Multiple Axis Wire Spring Forming Machine, the pinnacle of metal wire forming technology, crafted for both automotive and industrial excellence. This state-of-the-art machine effortlessly forges high-quality and resilient springs, making it an indispensable asset for producing everything from spring mattresses to intricate spring coils and pocket springs. Thanks to its cutting-edge technology and precision craftsmanship, this wire bending forming machine guarantees that every spring produced is not only comfortable and supportive but also built to last. Whether you're crafting opulent springs for luxury products or cost-effective springs for large-scale production, this machine caters to all your needs with unparalleled versatility. Elevate your manufacturing process with this exceptional CNC wire forming machine and witness a transformation in both quality and productivity.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 2-axis Camless CNC Versatile Spring Rotating Forming Machine, equipped with an advanced Taiwan computer system and Japan's renowned Yaskawa servo motor, boasts a revolutionary design with no rocker arm and camless features. Each slide base is individually controlled by eight servo motors, facilitating precise management of the Feeding axis, Quill rotating axis, Wire rotating axis, and Spinner axis.

2. This machine integrates a sophisticated crank connecting link system along with feeding and rotating mechanisms, complemented by a coiling straightening system and quill system. It can be outfitted with a hydraulic pressure scissors device, ensuring low noise operation and zero damage to the mandrel and machine. This makes it perfect for crafting a wide array of springs, including tension, torsion, compression, scroll, tower, and flat wire springs, even the most complex ones. This significantly broadens the range of spring-making capabilities, offering precision, stability, and user-friendly operation.

3. The crank connecting link system includes eight knife rests, each independently driven by eight Yaskawa servo motors via VRB reducer technology, ensuring seamless and unhindered spring forming. The CNC program synchronizes the feeding and wire rotation system while maintaining feeding accuracy within 0.1mm during wire rotation.

4. Feeding System
The feeding system is an integral part of the machine's rotation system, featuring 3 pairs of feeding rollers, with 2 rollers forming one pair. Various wire sizes require specific feeding rollers. The computer-controlled feeding system boasts a movement unit of 0.01mm, with a maximum movement length reaching an impressive 99999.99 units.

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.