2 Axis CNC Spring Coiling Machine, Automatic PLC Compression Coiled Spring Machine, Auger Spring Coiler Machine

• Customization: Available
• After-sales Service: Avaliable
• Control Type: CNC
• Axis Count: 6 Axis
• Warranty: 2 Years
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 6 Axes
• Wire Size Range: 1.2-4.5mm
• Pitch Servo Motor: 1.2kw
• Speed: Max 150 PCS/Min
• Wire Feed Servo Motor: 7.0kw
• Voltage: 380/415/440/600V
• Cutter Servo Motor: 2.7kw
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the CNC Multiple Axis Wire Spring Forming Machine, an exceptional and cutting-edge metal wire forming machine crafted for both automotive and industrial applications. This state-of-the-art powerhouse is engineered to effortlessly produce superior quality and robust springs, making it essential for creating spring mattresses, spring coils, pocket springs, and beyond. With its avant-garde technology and precision craftsmanship, this wire bending forming machine guarantees that each spring offers the utmost in comfort, support, and durability. Whether your needs range from opulent springs for high-end products to economical springs for large-scale production, this machine is designed to accommodate your every need. Elevate your manufacturing process with this adaptable CNC wire forming machine and revel in the unparalleled quality and enhanced efficiency it delivers.

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1. The 2-axis Camless CNC Versatile Spring Rotating Forming Machine boasts a sophisticated design featuring a Taiwan computer system combined with a Japanese Yaskawa servo motor. This specialized machine eliminates the need for a rocker arm and cam, enhancing efficiency and precision. The slide base is meticulously controlled by eight individual servo motors, governing the feeding axis, quill rotating axis, wire rotating axis, and spinner axis with unparalleled precision.

2. This innovative machine is constructed with a crank connecting link system, a feeding and rotating system, a coiling straightening system, and a quill system. It can be equipped with a hydraulic pressure scissors device, ensuring low noise levels and zero damage to the mandrel and machine. Perfect for crafting an array of springs, including tension, torsion, compression, scroll, tower, flat wire springs, and more complex configurations. The machine significantly broadens the range of spring manufacturing, delivering precision, stability, and ease of operation.

3. The crank connecting link system comprises eight knife rests, each independently driven by eight Yaskawa servo motors via a VRB reducer, ensuring no mutual interference. This design facilitates effortless and precise spring forming. The feeding and wire rotation systems are synchronized through an advanced CNC program, achieving feeding accuracy within 0.1mm during wire rotation, guaranteeing impeccable precision.

4. Feeding system
The feeding system is intricately integrated into the machine's rotation system, featuring 3 pairs of feeding rollers, with each pair consisting of 2 rollers. Different wire sizes require specific feeding rollers. The computer-controlled feeding system offers a movement precision of 0.01mm, with a maximum movement length of 99999.99 units, ensuring unrivaled accuracy and adaptability to a wide range of applications.

Model	CNC-8208
Wire diameter of coiled material	Φ0.15-Φ0.8mm
Max outer diameter of coiled spring	MaxΦ2Omm
Speed	max 560pcs/min
Wire Feed instruction value	±0.01-±9999.99
Cam instruction value	± 0.1° - ± 359.9°
Wire feed servo power	0.75KW
Cam servo motor	0.75KW
Power supply	220V ± 10%V50HZ
Size	1000X950X1600mm
Weight	350KG

 

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.