High Frequency Inductor Flat Coil Manufacturing Machine, New Energy Copper Bar Forming Machine, Busbar Bending Machine

• Customization: Available
• After-sales Service: Avaliable
• Automatic Grade: Automatic
• Warranty: 2 Years
• Certification: ISO, CE
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless S
• Axes Count: 12 Axis
• Wire Size Range: 1.2-4.5mm
• Cam Motor: 2.7kw*2
• Max Wire Feed Instruction Value: 10000.00mm
• Min Wire Feed Instruction Value: 0.01mm
• Max Wire Feed Speed: 100m/Min
• Axis Number: 10-12 Axis
• Total Output Power of Servo Motor: 16kw
• Program Data Storage: More Than 2000 PCS
• Pneumatic System: 5-6kg/Cm
• Transport Package: Standard Export Packing
• Specification: 2700*2000*1900MM
• Trademark: OMEX
• Origin: China
• HS Code: 84633000
• Production Capacity: 50 Sets Per Month

Product Description

Product Description

Introducing the CNC Multiple Axis Wire Spring Forming Machine, a top-of-the-line metal wire forming machine perfect for automotive and industrial use. This machine is designed to effortlessly create high-quality and durable springs, making it ideal for producing spring mattresses, spring coils, pocket springs, and more. With its advanced technology and precision engineering, this wire bending forming machine ensures that every spring is comfortable, supportive, and long-lasting. Whether you are in need of luxury springs for premium products or affordable springs for mass production, this machine can meet your requirements. Upgrade your production process with this versatile CNC wire forming machine and experience the difference in quality and efficiency. 

Wire diameter	Uncoil	Straighten	Bending	Cutting	Model
0.8-2.5mm	✓	✓	✓	✓	1025
1.2-4.5mm	✓	✓	✓	✓	1045
2-6 mm	✓	✓	✓	✓	1026

1.2 axis Camless CNC Versatile Spring Rotating Forming Machine, is composed by Taiwan computer system and Japan Yaskawa servo motor special designed with no rocker arm and camless, , the slide base is separately controlled by eight servo motor, Feeding axis, Quill rotating axis, Wire rotating axis and Spinner axis.

2. It composed of crank connecting link system, feeding and rotating system, coiling straightening system and quill system. It can install the device of hydraulic pressure scissors, low noise; The damage is zero on mandrel and machine. It is suitable for making kinds of tension spring, torsion spring, compression spring, scroll spring, tower spring, flat wire spring and such highly difficult springs. Largely increased the spring making range, it is precise, stable and easy to operate

3. The crank connecting link system are include eight knife rest, eight knife rest are separately driven by eight Yaskawa servo motor through VRB reducer, no influence from each other, make the spring forming handy and easy. Controlled the feeding and wire rotation system synchronous through CNC program, at the same time the feeding accuracy can be reach within 0.1mm during wire rotation.

4. Feeding system
The feeding system are equipped at the rotation system of the machine, it has 3 pairs feeding roller, 2 rollers as one pair, different wire size need different feeding rollers, the computer control the feeding system, the moving unit is 0.01mm, the maximum moving length is 99999.99 unit.

Model	CNC-1245	CNC-1250
Wire diameter	Φ1.4-Φ4.5mm	Φ1.5-Φ5.0mm
Max Wire Feed instruction value	10000.00mm	10000.00mm
Min Wire Feed instruction value	0.01mm	0.01mm
Max Wire Feed speed	80 m/min	100 m/min
Max Wire Feed length	Infinite length	Infinite length
Axles number	12 axles	12 axles
Total output power of servo motor	20.2Kw	28.9Kw
Input voltage	380V	380V
Program data storage	More than 2000 pcs	More than 2000 pcs
Pneumatic system (pressure)	5-6KG/cm	5-6 KG/cm
Pneumatic system (probe)	3pcs	3pcs
Machine sizes	2200x2000x2200mm	2200x2300x2100mm
Machine weight	3800KG	4800KG

 Varied Material Application

 

 

 

Model	CNC-1245	Total output power of servo motor	16.3Kw
Wire diameter	Φ1.4-Φ4.5mm	Input voltage	380V/415V/440V/600V
Max Wire Feed instruction value	10000.00mm	Program data storage	More than 2000 pcs
Min Wire Feed instruction value	0.01 mm	Pneumatic system (pressure)	5-6KG/cm
Max Wire Feed speed	100 m/min	Pneumatic system (probe)	3pcs
Max Wire Feed length	Infinite length	Machine sizes	2100x1100x2100mm
Axles number	10-12 axis	Machine weight	2500KG

 

 

 

 

Detailed Photos

 

Certifications

FAQ

Frequently Asked Questions (FAQ)

1. What materials can be bent using a CNC wire bending machine?

CNC wire bending machines can handle a variety of materials, including steel, stainless steel, aluminum, copper, and brass. The choice of material depends on the machine's capabilities and the specific wire gauge needed for the job. Always ensure the material is compatible with your machine's specifications for optimal performance.

2. How precise are CNC wire bending machines?

CNC wire bending machines offer exceptional precision, with the ability to bend wire to exact angles and radii as specified in the design files. Depending on the machine's quality and calibration, tolerance levels can be as tight as ±0.1 mm, making them ideal for industries requiring high levels of accuracy, such as aerospace and electronics.

3. How long does it take to set up a CNC wire bending machine?

The setup time for a CNC wire bending machine varies based on the complexity of the part design, the machine's configuration, and the wire material. Generally, simple setups may take around 30 minutes to 1 hour, while more complex designs with multi-axis bends could take longer. Regular maintenance and calibration can help reduce setup times.

4. Can CNC wire bending machines handle both small and large production runs?

Yes, CNC wire bending machines are versatile and can be used for both small batch runs and large-scale production. Their programmability allows for easy adjustments between different part designs and quantities, making them ideal for prototyping as well as mass production.

5. What are the maintenance requirements for a CNC wire bending machine?

Regular maintenance is essential to ensure the longevity and performance of a CNC wire bending machine. This includes cleaning the wire feed system, lubricating moving parts, calibrating sensors and motors, and inspecting tooling for wear. Following the manufacturer's maintenance guidelines and performing routine checks will help prevent downtime and ensure consistent operation.